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Specification · 5 min · Updated September 2026

Reading a Poplin Construction: What 40x40 and 132x72 Actually Tell You

The short answer

40x40 is the warp and weft yarn count, where higher numbers mean finer yarn. 132x72 is the reed and pick, the number of warp and weft threads per inch. Together these four numbers define the density, hand and strength of the cloth far more precisely than GSM alone. Two fabrics can weigh the same and behave completely differently if their constructions differ.

Yarn count: the first two numbers

In the cotton count system, the number describes how many 840-yard hanks weigh one pound, so a higher number means finer yarn. A 60s yarn is finer than a 40s, which is finer than a 30s. Finer yarn produces a smoother, softer, more expensive cloth. The first figure is warp and the second is weft; they are often, but not always, the same.

Reed and pick: the second two numbers

Reed is the number of warp threads per inch and pick is the number of weft threads per inch. 132x72 means 132 warp and 72 weft threads in every inch of cloth. Higher numbers mean a denser, stronger, heavier fabric. This is where poplin gets its fine crosswise rib: the warp count is much higher than the weft, so the finer warp threads bend over the weft.

Common constructions and what they are used for

ConstructionTypical weightHandCommon use
30x30 / 124x64135-145 GSMFirm, robustWorkwear, aprons, heavy uniform
40x40 / 132x72115-125 GSMBalancedSchool and institutional uniform, general shirting
60x60 / 144x76100-110 GSMSoft, smoothCorporate shirting, hospitality uniform
40x40 / 110x76105-115 GSMSofter, looserLinings, pocketing, light shirting

Why weight alone misleads

GSM tells you how much material there is, not how it is arranged. A fabric of coarse yarn in a loose weave can weigh exactly the same as one of fine yarn in a dense weave, and the two will look, feel, drape and wear completely differently. When a supplier quotes only a GSM figure, ask for the construction.

Greige versus finished: confirm which you are being quoted

Greige is unprocessed loom-state fabric. It is cheaper and it changes dimensions on processing: a 63 inch greige typically finishes around 58-60 inches, and weight changes too. Buyers who plan on the greige width rather than the finished width make an expensive mistake.

Put this into practice

Every fabric in our garment fabrics range is supplied to your GSM, width, thickness and shade, dyed or greige.

Browse garment fabrics

Fabrics discussed

The fabrics referenced in this guide

Poplin fabric

Poplin

Crisp plain weave with a fine rib. The workhorse of shirting, uniforms and linings.

Typical weight
90-140 GSM
Construction
Plain weave
Chambray fabric

Chambray

Plain weave with a coloured warp and white weft, for a soft, faded-denim look.

Typical weight
100-180 GSM
Construction
Plain weave, coloured warp
Sheeting fabric

Sheeting

Plain-woven cloth in wide widths for bed linen, hospital linen and garment use.

Typical weight
100-180 GSM
Width
Regular and wide widths

Next step

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